Executive Summary
Today’s industrial automation sector demonstrates accelerating convergence of safety, intelligence, and connectivity across control systems, motion technology, and industrial networks. Key developments include Festo’s new servo drive with integrated extended functional safety achieving PL e/SIL 3 certification, Parker’s major software update introducing advanced torque and force control modes, Delta’s expansion of its ASDA-A3 series with new safety-critical EP models, ABB’s strategic Automation Extended program enabling modular DCS modernization, and emerging edge computing trends from IoT Tech Expo 2026 highlighting autonomous industrial operations. These advancements collectively drive the transition toward more secure, intelligent, and distributed automation architectures.
1. Festo Introduces CMMT-AS-MP-S3 Servo Drive with Integrated Extended Functional Safety
Date: January 29, 2026
Source: Automation Magazine, Festo News
Technical Focus: Functional Safety, Performance Level e (PL e), SIL 3, EtherCAT, Multi-Protocol Support
Festo has expanded its electric automation portfolio with the CMMT-AS-MP-S3 servo drive, a solution that integrates high-performance motion control and extended functional safety in a single compact device for demanding industrial applications. By combining motion control and safety functions, the drive eliminates the need for external safety modules or additional wiring, reducing system complexity, cabinet space requirements, and overall integration effort.
Technical Specifications and Safety Architecture:
Functional Safety Capabilities:
– Safety Levels: Supports up to Performance Level e (PL e), SIL 3, Categories 3 and 4
– Integrated Safety Functions: Enables both linear and rotary motion applications with extended safety
– Compliance: Aligns with highest requirements for machinery safety standards
Connectivity and Protocol Support:
– Industrial Ethernet Protocols: EtherCAT, EtherNet/IP, PROFINET, Modbus TCP
– Multi-Protocol Capability: Enables integration into diverse automation architectures without changes to higher-level control systems
– Compatibility: Seamless integration with Festo’s pneumatic and electric automation portfolio for hybrid machine designs
Power Range and Application Scope:
– Power Coverage: 300 W to 12 kW, supporting wide variety of machine sizes and duty profiles
– Target Applications: Assembly and handling systems, packaging machinery, electronics manufacturing equipment
– Engineering Environment: Commissioning and programming via Festo Automation Suite (FAS) with graphical workflow
Industry Impact and Implementation:
The integration of extended functional safety directly into servo drives addresses critical requirements in modern industrial environments where machinery compactness and flexibility are increasingly important. For machine builders and system integrators, this approach offers a path to achieve high safety levels while minimizing hardware complexity, supporting faster commissioning, and maintaining performance across automated manufacturing applications. The drive’s multi-protocol support enables flexible adaptation to existing automation ecosystems while preserving safety integrity across linear and rotary motion implementations.
2. Parker Announces Major Software Release for PSD Servo Drives with Intelligent Drive Capabilities
Date: February 4, 2026
Source: Machine Building, Parker Hannifin
Technical Focus: Torque Control, Force Control, Gearing Synchronization, Multi-Axis Coordination, Condition Monitoring
Parker Hannifin has announced a significant software release for its PSD servo drive family, focused on “Intelligent Drive” functionality. The update delivers new control modes, advanced synchronization functions, and performance optimizations designed to improve throughput, accuracy, and system efficiency in demanding industrial applications.
Advanced Control Modes and Capabilities:
Torque Control Implementation:
– Dynamic Switching: Open-loop Torque Control dynamically switches between current (torque) control and position control based on measured feedback
– Application Targeting: Tailored for push, press, and winding applications requiring precise torque regulation
– Load Adaptation: Automatic adjustment to variable load conditions without manual recalibration
Force Control Systems:
– Sensor Integration: Uses sensor input for high-accuracy closed-loop force regulation
– Precision Applications: Delivers precise and consistent applied force for sensitive assembly, press-to-fit, or forming tasks
– Real-time Adjustment: Continuous force monitoring and adjustment during operation
Gearing and Synchronization Functions:
– GearInPos: Synchronizes secondary axis to primary axis with precise positional alignment to reach requested speed exactly at synchronization point
– Cut-on-Fly Applications: Ideal for cutting, indexing, and continuous handling operations
– MoveSuperImposed: Enables relative, superimposed movement on an axis already in motion for compensatory or corrective overlays during continuous operation
Engineering and Performance Enhancements:
Control Algorithm Improvements:
– Speed and Load-Torque Observers: Enhanced disturbance rejection and more efficient energy use
– Integrated Notch Filtering: Improved vibration suppression and motion stability
– Multi-Axis Coordination: Streamlined configuration and coordinated motion setup for systems with several drives
Commissioning and Diagnostics:
– PSD Servo Manager Enhancements: Accelerated multi-drive commissioning and tuning
– Integrated Signal Analyzer: Onboard frequency response measurements for tuning and validation without additional instruments
– Codesys Network Variables Support: Easy data exchange with other devices in machine network for condition monitoring applications
System Architecture and Scalability:
– Modular Design: Central mains module with one, two, or three-axis modules sharing DC bus for efficient power distribution
– Compact Implementation: Fast wiring, standard one-cable feedback solution, reduced cabling needs
– Maintenance Features: Integrated SD memory card for faster device exchange and configuration management
Market Relevance and Sector Adoption:
The software release addresses growing demand for intelligent motion control solutions across manufacturing sectors where precision, efficiency, and operational flexibility are critical competitive differentiators. Applications benefiting from these advancements include automated assembly systems, precision packaging machinery, robotic handling equipment, and advanced manufacturing cells requiring synchronized multi-axis coordination with real-time performance optimization.
3. Delta Expands ASDA-A3 Series with New EP Servo Drive for Safety-Critical Motion Control
Date: January 29, 2026
Source: Machine Building, Delta Electronics
Technical Standards: IEC 61508 (SIL 3), ISO 13849 (PL e), EtherCAT, FSoE
Delta has announced the release of the new ASDA-A3-EP servo drive, the latest addition to its ASDA-A3 series of high-end AC Servo Systems designed for high-performance applications requiring advanced operational safety. Compliant with international safety standards including IEC 61508 (SIL 3) and ISO 13849 (PL e), the drive features built-in Safe Torque Off (STO) functionality and an optional extended safety card offering thirteen advanced safety functions.
Safety Architecture and Functional Compliance:
Core Safety Capabilities:
– Built-in STO: Safe Torque Off functionality integrated directly into drive architecture
– Extended Safety Card: Optional module providing thirteen advanced safety functions including SS1, SS2, and SOS
– Certification Compliance: Meets IEC 61508 (SIL 3) and ISO 13849 (PL e) standards for safety-critical applications
Connectivity and Communication Systems:
– EtherCAT Interface: Extended sub-protocols including FoE, EoE, and FSoE for high-reliability communication
– IoT Integration: TCP/IP port and support for IoT nodes enabling connectivity to industrial networks
– Third-Party Motor Compatibility: Flexible integration with non-Delta motors when required
User-Oriented Design Features:
– Rapid Commissioning: Fast device setup and installation reducing integration time
– Safety Activation: Simple digital wired signal for safety function activation
– Optimized Wiring: Streamlined cabling reducing machine downtime and maintenance complexity
Engineering Excellence and Market Application:
Design Methodology:
– Market Feedback Integration: Development informed by deep cooperation with high-end machine builders across Europe, North America, and Asia
– Application-Specific Optimization: Platform designed to meet needs of premium machine builders in demanding industrial sectors
– Total Cost of Ownership Focus: Advanced connectors and streamlined wiring reducing operational expenses
Target Sectors and Implementation:
– Advanced Manufacturing: Precision machinery requiring high safety standards
– Automated Systems: Robotic handling and assembly applications
– Critical Infrastructure: Operations where safety and reliability are paramount
– Global Deployment: Compatibility with regional automation standards and safety regulations
The ASDA-A3-EP represents Delta’s commitment to advancing servo technology while addressing the growing safety requirements in modern industrial automation environments, particularly in sectors where human-machine interaction and operational reliability are critical considerations.
4. ABB’s Automation Extended Program Enables Modular DCS Modernization with AI and IoT Integration
Date: February 2, 2026
Source: ABB News, Control Engineering
Technical Architecture: Separation of Concerns, Software-Defined Control, OPC UA Backbone, Cloud-Native Deployment
ABB’s Automation Extended program represents a strategic evolution of distributed control systems (DCS), designed to help industries modernize without disruption. Building on ABB’s established platforms including ABB Ability™ System 800xA®, ABB Ability™ Symphony® Plus, and ABB Freelance, the program enables progressive introduction of future automation capabilities while preserving system integrity.
Technical Framework and Implementation:
Separation of Concerns Architecture:
– Control Environment: Software-defined domain ensuring robust, reliable, and deterministic control for critical processes
– Digital Environment: Securely connected to control layer, enabling advanced applications, edge intelligence, and real-time analytics
– Interconnection Security: Protected integration between control and digital layers without disturbing proven control structures
Integration Technologies and Standards:
– OPC UA Backbone: Open Platform Communications Unified Architecture for secure data exchange
– Cloud-Native Architecture: Containerisation, orchestration, and modular services enabling scalable deployment
– Multi-Vendor Compatibility: Support for diverse industrial domains and automation ecosystems
Operational Benefits and Capabilities:
– Proactive Anomaly Detection: Early identification and correction of process deviations
– Continuous Condition Monitoring: Optimized maintenance strategies for critical assets
– Efficient Modular Engineering: Deployment-ready approaches across diverse hardware platforms
– Scalable Performance: Architecture delivering agility while ensuring robust operational continuity
Industry Adoption and Strategic Value:
The Automation Extended program addresses critical challenges facing industrial operations in volatile markets with increasing cybersecurity requirements, regulatory pressures, and workforce transitions. By enabling operators to continue relying on trusted ABB systems while introducing new technologies progressively, the approach provides a structured, low-risk path to modernization that balances legacy system preservation with next-generation capability adoption across process industries, manufacturing facilities, and critical infrastructure environments.
5. Edge Computing and AIoT Trends from IoT Tech Expo 2026 Highlight Autonomous Industrial Operations
Date: February 4-5, 2026
Source: IoT Tech News, Industrial IoT Platforms
Technical Focus: Edge Intelligence, Predictive Maintenance, Digital Twins, OT/IT Integration, Cybersecurity
The IoT Tech Expo 2026 at Olympia London showcased accelerating convergence of edge computing, artificial intelligence, and industrial automation, highlighting the transition toward autonomous operations in manufacturing and critical infrastructure environments. Key trends emphasize the growing importance of localized intelligence, predictive capabilities, and secure connectivity across distributed industrial systems.
Edge Intelligence and Processing Capabilities:
Localized AI Implementation:
– On-Device Inference: AI models running directly on PLCs, gateways, and embedded devices reducing cloud dependency
– Real-Time Decision Making: Sub-millisecond response times enabling closed-loop control at the operational edge
– Adaptive Learning: Systems dynamically adjusting to changing process conditions without human intervention
Predictive Maintenance and Operational Optimization:
– Anomaly Detection: Early identification of equipment degradation reducing unplanned downtime by 30-40%
– Energy Efficiency: Granular monitoring and automated control optimizing manufacturing facility energy consumption
– Quality Assurance: Real-time process monitoring ensuring consistent product quality and reducing waste
Digital Twin Integration and System Architecture:
– Unified Data Models: Combining CNC, SCADA, and facility information enabling comprehensive operational visibility
– Hybrid Edge-Cloud Architectures: Balancing localized processing with centralized analytics and management
– Agentic AI Systems: Domain-specific agents automating operational decisions and workflows across manufacturing environments
Security and Implementation Considerations:
OT Cybersecurity Frameworks:
– Zero-Trust Architectures: Implementing verification at every connection point in distributed industrial networks
– Secure Connectivity: Protected data transmission across industrial Ethernet and wireless networks
– Legacy System Integration: Safeguarding older automation equipment while enabling modern connectivity
Deployment Strategies and Best Practices:
– Scalable Infrastructure: Edge computing platforms supporting gradual expansion and technology adoption
– Interoperability Standards: Cross-vendor compatibility ensuring flexible system integration
– Talent Development: Specialized skills in edge AI, industrial networking, and cybersecurity implementation
Market Outlook and Sector Transformation:
The integration of edge intelligence with industrial automation represents a fundamental redesign of manufacturing operations, shifting from reactive monitoring to predictive optimization and autonomous execution. Sectors experiencing significant transformation include automotive manufacturing, electronics production, pharmaceutical operations, renewable energy systems, and critical infrastructure management, where the convergence of connectivity, intelligence, and security drives operational excellence and competitive advantage.
Future Outlook and Strategic Recommendations
Short-Term (2026-2027):
- Safety Integration Acceleration: Wider adoption of functional safety capabilities across motion control systems
- Edge Intelligence Expansion: Increased deployment of localized AI for real-time decision making
- Connectivity Evolution: Growth of multi-protocol industrial Ethernet networks supporting diverse automation ecosystems
- Cybersecurity Enhancement: Comprehensive OT security frameworks addressing distributed system vulnerabilities
Medium-Term (2028-2030):
- Autonomous Operations Maturation: Advanced agentic AI systems enabling lights-out manufacturing capabilities
- Predictive Maintenance Standardization: Widespread implementation of condition-based monitoring across industrial sectors
- Sustainable Manufacturing Integration: AIoT systems driving energy optimization and carbon footprint reduction
- Global Supply Chain Resilience: Connected industrial networks enhancing operational continuity and risk management
Long-Term (2031-2036):
- Cognitive Industrial Ecosystems: Self-learning, self-optimizing production systems with minimal human oversight
- Converged IT-OT Architectures: Seamless integration of information technology and operational technology layers
- Global Manufacturing Transformation: Industrial automation sector fundamentally reshaped by edge intelligence and autonomous operations
- Economic Impact: Productivity gains and operational efficiencies driving manufacturing competitiveness worldwide
Investment and Implementation Priorities:
- Technology Focus: Functional safety systems, intelligent motion control, edge AI infrastructure, and industrial connectivity solutions
- Sector Emphasis: Advanced manufacturing, automated assembly, precision machinery, and critical infrastructure operations
- Geographic Strategy: Asia-Pacific growth markets, North American modernization initiatives, and European sustainability-driven deployments
- Partnership Models: Collaboration between automation vendors, safety certification bodies, system integrators, and industrial end-users
The industrial automation landscape is undergoing a fundamental transformation driven by the convergence of functional safety, intelligent motion control, and edge computing capabilities. Organizations that strategically invest in these advancements while addressing implementation challenges—including safety compliance, system integration, and cybersecurity—will be positioned to achieve sustainable competitive advantages in the evolving global manufacturing ecosystem.
References
- Automation Magazine. (2026, January 29). Servo Drive with Integrated Extended Functional Safety. Festo News.
- Machine Building. (2026, February 4). Parker announces major software release for PSD servo drives. Parker Hannifin.
- Machine Building. (2026, January 29). Delta expands ASDA-A3 series with new EP servo drive for safety-critical motion control. Delta Electronics.
- ABB News. (2026, February 2). ABB introduces Automation Extended: enabling industrial innovation with continuity. ABB.
- IoT Tech News. (2026, February 4). The edge possibilities at IoT Tech Expo 2026. Industrial IoT Platforms.
- Control Engineering. (2026, February 3). Modernizing for Profitability: What a PLC upgrade can do for you. Schneider Electric.
- IEC Standards. (2026). IEC 61508: Functional safety of electrical/electronic/programmable electronic safety-related systems.
- ISO Standards. (2026). ISO 13849-1: Safety of machinery – Safety-related parts of control systems.
- Industrial Networking. (2026, January 12). TwinCAT PLC++: A significant leap in performance for engineering and runtime. Beckhoff Automation.
- Safety Certification. (2026). Performance Level e (PL e) and SIL 3 compliance requirements for industrial machinery.