Inovance SV820N2S2C2C Multi-Axis Servo Drive: Comprehensive Technical Guide for Industrial Automation

Inovance SV820N2S2C2C Multi-Axis Servo Drive: Comprehensive Technical Guide for Industrial Automation

Introduction

The Inovance SV820N2S2C2C represents a cutting-edge solution in multi-axis servo drive technology, developed through a collaborative effort between Inovance’s European and global R&D centers. This high-performance servo platform integrates four axes into a single compact unit with a common power supply module, delivering exceptional performance for demanding industrial automation applications including SCARA robots, CNC systems, and packaging machinery.

As part of Inovance’s SV820 series, the SV820N2S2C2C model features network-type EtherCAT communication, making it ideal for modern smart factory implementations requiring high-speed, synchronized motion control across multiple axes.

Technical Specifications Matrix

Power Supply Specifications

Parameter Specification
Input Voltage 200-240V AC (Single-phase/Three-phase)
Input Frequency 50/60 Hz
Input Current (Single-phase) 4.5 A
Input Current (Three-phase) 3 A
Rated Output Power 2 kW

Axis Output Specifications

Axis Rated Current Peak Current
Axis 1 2.8 A 8.4 A
Axis 2 2.8 A 8.4 A
Axis 3 2.8 A 8.4 A
Axis 4 2.8 A 8.4 A

Control Performance

Parameter Specification
Control Method IGBT PWM control, sine wave current drive mode
Speed Control Range 1:5500
Speed Loop Bandwidth 3,000 Hz
Torque Control Accuracy ±2% (repeatability)
Position Control – Positioning Time 1 ms to 10 ms
Soft Start Time 0s to 60s (configurable)
Encoder Feedback 23-bit or 20-bit serial incremental

Environmental Specifications

Parameter Specification
Operating Temperature 0°C to 45°C (derating required above 45°C)
Storage Temperature -40°C to +70°C
Operating Humidity Below 90% RH (without condensation)
Vibration Resistance 4.9 m/s²
Impact Resistance 19.6 m/s²
IP Rating IP20 (except connecting terminals)
Pollution Degree PD2
Altitude Below 1000 m

Digital I/O Specifications

Parameter Specification
Digital Inputs (DI) 24 (shared across axes, 16 available for high-speed probe)
Digital Outputs (DO) 6 (shared across axes)
DO Load-carrying Capacity 50 mA
DO Voltage Range 5 V to 30 V

Communication and Safety

Parameter Specification
Communication Protocols Ethernet, EtherCAT
Safety Function STO (Safe Torque Off) – SIL3, PLe
Certification CE certified
STO Input Dual input

Built-in Functions

  • Dynamic Brake: Built-in for emergency braking
  • Brake Power Supply: Built-in output (CN7 connector for 24V input)
  • Vibration Suppression: 4 adaptive notches per axis (50-4000 Hz), filters for low-frequency (1-100 Hz), medium and high-frequency (30-1000 Hz) suppression
  • Auto-tuning: Gain auto-tuning, fault log, jog operation
  • Compatibility Analysis

    Compatible Servo Motors

    The SV820N2S2C2C is optimized for use with the Inovance MS1 series servo motors, which offer the following compatibility features:

    #### MS1H1/H4 Series (Low to Medium Inertia)

    Frame Size Rated Torque Max Peak Torque Encoder Resolution
    40 mm 0.16-0.32 N·m 350% 23-bit absolute (±15 arcsec)
    60 mm 0.64-1.27 N·m 350% 23-bit absolute (±15 arcsec)
    80 mm 1.75-3.18 N·m 350% 23-bit absolute (±15 arcsec)

    #### MS1H2/H3 Series (Medium Inertia)

    Frame Size Rated Torque Max Peak Torque Encoder Resolution
    100 mm 3.18-7.96 N·m 300% 23-bit absolute (±15 arcsec)
    130 mm 9.8-15.8 N·m 300% 23-bit absolute (±15 arcsec)
    180 mm 18.6-48.0 N·m 300% 23-bit absolute (±15 arcsec)

    Motor Power Matching

    Motor Power Recommended Drive Module Rated Current
    100 W 1C (single-axis) 1.1 A
    200 W 1C (single-axis) 1.6 A
    400 W 1C/2C (single/dual) 2.8 A
    750 W 1D/2D (single/dual) 4.6 A

    Communication Integration

    The SV820N2S2C2C supports multiple industrial Ethernet protocols through its network-type (N) control board:

  • EtherCAT: CiA 402 motion profile as standard
  • Modbus TCP/IP: For PLC and HMI integration
  • Ethernet/IP: Industrial Ethernet compatibility
  • Control System Compatibility

    The drive integrates seamlessly with:

  • Beckhoff TwinCAT
  • Siemens S7 PLCs
  • Mitsubishi PLCs via Ethernet
  • Visual controllers
  • Teaching pendants
  • Application Scenarios

    1. SCARA Robot Solutions

    The SV820N2S2C2C excels in SCARA robot applications due to its multi-axis integration and high dynamic response:

    Key Benefits:

  • Rapid Response: 350% peak torque with 3.0 kHz speed loop bandwidth
  • Cycle Time: 0.4s for 400mm arm, 0.5s for 600mm arm
  • Compact Footprint: 50% size reduction compared to four individual IS620 drives
  • Energy Efficiency: Common DC bus enables energy sharing between axes
  • Built-in Safety: STO function (SIL3) for collaborative robot applications
  • System Configuration Example:

    “`

    EtherCAT Master

    SV820N2S2C2C (4-axis)

    ↓ (Axis 1-4)

    MS1H1 Motors (400W each)

    “`

    2. CNC and Laser Cutting Machines

    The FH variant provides enhanced protection for CNC applications:

    Features for CNC:

  • IP55-rated fan option
  • Enhanced conformal coating (Class 2 per IPC-A-610F)
  • 23-bit absolute encoder eliminates homing after power-up
  • Built-in brake relay for Z-axis
  • Isolated cooling channels prevent contamination
  • Advantages:

  • Reduced machine complexity
  • Simplified wiring
  • Faster commissioning
  • Higher reliability in machining environments
  • 3. Packaging Machinery

    The SV820N2S2C2C addresses packaging industry requirements for high speed and precision:

    Packaging Benefits:

  • Compact size (122mm width for 4-axis configuration)
  • High-speed performance (2.8-4.6 A modules)
  • STO safety for cutting applications
  • Common DC bus reduces external components
  • Only one braking resistor required per SCARA controller
  • Typical Applications:

  • Horizontal form-fill-seal machines
  • Vertical packaging machines
  • High-speed sorting and labeling
  • Automated warehouse manipulators
  • 4. Semiconductor and Electronics Manufacturing

    Industry-Specific Features:

  • 3C2 and 3S2 environment resistance (per IEC 60721-3-3)
  • Low torque ripple (<0.5%)
  • Vibration suppression for cleanroom compatibility
  • EtherCAT for high-speed synchronization
  • Applications:

  • SMT placement machines
  • PCB drilling machines
  • LED manufacturing equipment
  • Touchscreen production lines
  • Alternative Models Comparison

    Comparison with Competitor Products

    Feature SV820N2S2C2C Delta ASD-A2-2023-M Key Advantage
    Axes 4 (multi-axis) 1 (single-axis) Space saving
    Power 2 kW 2 kW Comparable
    Current per Axis 2.8 A × 4 13.4 A Better distribution
    Speed Loop BW 3,000 Hz 1,000 Hz 3× faster
    Encoder 23-bit 20-bit Higher precision
    STO Certification SIL3, PLe SIL2 Higher safety
    Footprint (4-axis) 122 mm 4× individual 50% smaller
    Communication EtherCAT, Modbus CANopen, EtherCAT Flexible
    Price Point Mid-range Similar Value proposition

    Internal Comparison with Inovance Family

    Model Axes Power Range Network Type Best For
    SV820N2S2C2C 4 2 kW EtherCAT Standard applications
    SV820N2S2C2D 4 2 kW EtherCAT Higher current (4.6A)
    SV820N1S2C1C 3 1 kW EtherCAT Compact systems
    SV660N 1 Up to 15 kW EtherCAT High-power single axis
    IS620P 1-4 Up to 7.5 kW Pulse/Analog Simple control

    Model Selection Guide

    Choose SV820N2S2C2C when:

  • Multi-axis synchronization is required
  • Space is limited in cabinet
  • EtherCAT network is preferred
  • 2.8A per axis meets motor requirements
  • Safety (STO) is mandatory
  • Consider SV820N2S2C2D if:

  • Motors require 4.6A per axis
  • Higher torque output needed
  • Consider SV660N if:

  • Single high-power axis is sufficient
  • Higher power (up to 15 kW) required
  • Existing IS620 system upgrade
  • Purchase Guide

    Ordering Information

    Model Code Breakdown:

    “`

    SV820 – N 2S 2C 2C – FS

    —————– Series: SV820

    “`

    Pricing Factors

    Component Price Influence
    Base Unit Standard
    STO (FS) Included by default
    FH Variant +15-20%
    Cable Kits +$50-200 per axis
    Software License Free (InoDriveStudio)

    Recommended Accessories

    1. Motor Cables: S6-L-M107 series (power), S6-L-P124 series (encoder)

    2. Communication: CAT5e/CAT6 EtherCAT cables

    3. Power Components: Circuit breaker, noise filter

    4. Brake Resistors: External regeneration resistors if needed

    Supplier Selection

    Authorized Distributors:

  • Inovance regional offices
  • Certified automation distributors
  • Industrial automation specialists
  • Verification Checklist:

  • [ ] Official Inovance distributor
  • [ ] Product authenticity verification
  • [ ] Warranty support availability
  • [ ] Technical support access
  • [ ] Spare parts availability
  • Installation Requirements

    Cabinet Specifications:

  • Minimum depth: 200 mm
  • Ventilation: 10 mm clearance above/below
  • Operating temperature: Max 45°C ambient
  • DIN rail or screw mounting supported
  • Power Requirements:

  • Dedicated circuit breaker per drive
  • Ground fault protection recommended
  • EMC filtering for compliance
  • Conclusion

    The Inovance SV820N2S2C2C multi-axis servo drive delivers exceptional value for modern industrial automation applications. With its combination of high performance (3,000 Hz bandwidth, 23-bit encoder), built-in safety (SIL3 STO), and space-efficient multi-axis design, it provides a compelling alternative to traditional single-axis configurations.

    The drive’s seamless integration with MS1 series motors, flexible EtherCAT communication, and comprehensive protection features make it particularly well-suited for SCARA robots, CNC systems, and high-speed packaging machinery. The 50% footprint reduction compared to equivalent single-axis configurations offers significant cabinet space savings and reduced installation complexity.

    For engineers and system integrators evaluating servo solutions for multi-axis applications, the SV820N2S2C2C represents a forward-looking choice that aligns with Industry 4.0 requirements while maintaining practical usability and competitive pricing.

    References

    1. Inovance Technology Co., Ltd. “SV820 Multi-Axes Servo Drive Technical Manual.” Suzhou Inovance, 2024.

    2. Inovance Europe. “MS1 Series Servo Motors Brochure.” Inovance Europe, 2024.

    3. Servotechnica. “SV820 Product Documentation.” servotechnica.ru, 2024.

    4. Manualslib. “Inovance SV820N Series User Guide.” manualslib.com, 2024.

    5. Delta Electronics. “ASDA-A2 Series Servo Drive Catalog.” deltaww.com, 2023.

    6. CiA (CAN in Automation). “CANopen Device Profile for Drives and Motion Control CiA 402.” CiA, 2022.

    7. EtherCAT Technology Group. “EtherCAT Technology Description.” ETG, 2023.

    8. IEC. “IEC 61800-5-2: Adjustable speed electrical power drive systems – Safety requirements.” IEC, 2016.

    9. IEC. “IEC 60721-3-3: Classification of environmental conditions.” IEC, 2019.

    10. IPC. “IPC-A-610F: Acceptability of Electronic Assemblies.” IPC, 2020.

    Share:
    +86 18124066456 mail@indudepot.com +86 18124066456 Follow us on Facebook Subscribe on YouTube